
Vertical Aerospace · Bristol
Our Mission At Vertical Aerospace, we are pioneering the way for electric aviation. The Valo, our eVTOL (electric, vertical, take-off and landing), 'zero emis...
Our Mission
At Vertical Aerospace, we are pioneering the way for electric aviation. The Valo, our eVTOL (electric, vertical, take-off and
landing), 'zero emissions' aircraft will set a new safety standard for how we will navigate the sky.
We won't realise our mission following the same legacy processes and traditions our predecessors followed, instead, we want to
'redefine' aerospace best practices. We are growing quickly from a prototype business to a scaling SME, and the next few years
will be critical to our success and delivering on our ambitious goals. Valo is targeting airliner-level safety certification in
2029 ahead of entering service with our airline and operator customers.
As an Advanced Mechanical Design Engineer (Thermal Runaway), you will join our Energy Storage team, working on one of the most
critical safety challenges in electric aviation: thermal runaway prevention, mitigation and containment.
You will play a key role in progressing thermal runaway testing, analysing test data, and translating insights into robust
mechanical designs, simulations and qualification strategies. This role sits at the heart of our battery safety and certification
journey.
A typical day could involve supporting live thermal runaway tests, analysing results to inform next-stage design or simulation,
collaborating with stress and manufacturing teams, or developing qualification strategies for novel materials and components.
This role is well suited to an engineer who enjoys technically complex problems, thrives in fast-paced development environments,
and wants to own meaningful safety-critical hardware.
prerequisite)
cylindrical cells
What can you expect from us?
We're on a mission. Where others see limits, we see opportunity, and we work at pace. Working at Vertical isn't your average role
but for those seeking a challenge, a flexible, supportive organisation and an incredible team; working here is an opportunity to
do the best work of your career.
Our approach promotes ingenuity and courage, while our environment builds success through diligence in safety and being open in
the way we work. The only way we're going to assure the next chapter of aviation history is by working as a team, relentlessly,
towards our goal.
Our benefits
Our people matter - we're not going anywhere without them. Which is why our company benefits go beyond the essentials.
We may just be the hardest job you've ever had, but we're confident it will be the most rewarding. Join the team today and help us
shape the future of Advanced Air Mobility.
Disclaimer Statement
We encourage you to apply even if you may not have all the experience listed in the advert. We recognise that talent comes in
various forms and we are committed to providing opportunities that create an environment of growth, diversity, and inclusion for
everyone. As part of our desire to review and make our processes fair, we may ask you questions related to these aspects during
the application process. For more information on how we will use your data, see our Legal section.
Our Mission At Vertical Aerospace, we are pioneering the way for electric aviation. The Valo, our eVTOL (electric, vertical, take-off and landing), 'zero emissions' aircraft will set a new safety standard for how we will navigate the sky. We won't realise our mission following the same legacy processes and traditions our predecessors followed, instead, we want to 'redefine' aerospace best practices. We are growing quickly from a prototype business to a scaling SME, and the next few years will be critical to our success and delivering on our ambitious goals. Valo is targeting airliner-level safety certification in 2029 ahead of entering service with our airline and operator customers. We’re now looking for an Advanced Thermal Engineer to play a key role in shaping the thermal performance of our aircraft. This role sits at the heart of our battery and powertrain development, combining high-fidelity modelling with system-level thinking to ensure safe, efficient and certifiable performance. WHAT YOU’LL DO * Lead battery thermal CFD analysis, supporting design verification across key programme milestones * Develop and apply high-fidelity and system-level thermal models across battery and wider vehicle systems * Contribute to powertrain and avionics thermal analysis, supporting overall vehicle performance * Support design decisions through simulation, trade studies and engineering insight * Work cross-functionally with design, test and systems teams to align modelling with real-world outcomes * Correlate simulation with test data to validate models and improve confidence in results * Define appropriate modelling approaches to answer complex engineering questions * Communicate findings clearly to both technical and non-technical stakeholders * Contribute to the development of tools, methods and best practices in thermal modelling * Produce high-quality technical documentation to support design and certification * Engage with external partners including universities and research organisations * Provide technical oversight and guidance to junior engineers, reviewing their work in detail and supporting the development of robust, high-quality analysis across the team WHAT YOU'LL BRING * Degree in Mechanical, Aerospace or a related engineering discipline * Strong experience in thermal CFD analysis (e.g. Ansys Fluent, Star-CCM+) * Experience in battery thermal modelling strongly preferred but Modelling experience in alternative Powertrain systems will be considered * Knowledge of heat transfer, fluid dynamics and thermal management systems * Experience using MATLAB / Simulink / Simscape * Proven ability to correlate simulation results with test data * Understanding of how system-level requirements (performance, safety, durability) influence modelling * Strong analytical mindset with the ability to work from first principles * Ability to work autonomously and deliver in a fast-paced environment * Clear and confident communication skills #LI-OS1 What can you expect from us? We're on a mission. Where others see limits, we see opportunity, and we work at pace. Working at Vertical isn't your average role but for those seeking a challenge, a flexible, supportive organisation and an incredible team; working here is an opportunity to do the best work of your career. Our approach promotes ingenuity and courage, while our environment builds success through diligence in safety and being open in the way we work. The only way we're going to assure the next chapter of aviation history is by working as a team, relentlessly, towards our goal. Our benefits Our people matter - we're not going anywhere without them. Which is why our company benefits go beyond the essentials. * 26 days holiday, plus bank holiday * 5 extra days per year to buy (or sell) * 5 extra days holiday when you get married or enter a civil partnership * Additional 4% of your salary to spend on extra benefits * Award-winning digital health and wellbeing service (Help@Hand) * Company performance based bonus - rewarding company and individual performance * Company Share Scheme - open to every Vertical employee * Company Pension Scheme - 5% and we match it * Breakfast on us, every day We may just be the hardest job you've ever had, but we're confident it will be the most rewarding. Join the team today and help us shape the future of Advanced Air Mobility. Disclaimer Statement We encourage you to apply even if you may not have all the experience listed in the advert. We recognise that talent comes in various forms and we are committed to providing opportunities that create an environment of growth, diversity, and inclusion for everyone. As part of our desire to review and make our processes fair, we may ask you questions related to these aspects during the application process. For more information on how we will use your data, see our Legal section.
ABOUT THE JOB Help bring the next generation of AI hardware from design into high volume manufacturing. You'll lead the industrialisation of advanced thermal cooling solutions for AI compute processors and accelerator systems. Your work will ensure designs can be built reliably, validated efficiently, and scaled for production. You'll shape manufacturing processes for cold plates, thermal interface materials, and mechanical assemblies. You'll work closely with design teams, manufacturing partners, and specialist suppliers to solve complex engineering challenges. This role offers broad technical ownership and the opportunity to influence products from development through to manufacturing deployment across a global supply chain. THE TEAM AND CULTURE You'll join the Manufacturing Technology team within Manufacturing Operations. The team works across Bristol, Cambridge, India, Taiwan, and the US to develop robust manufacturing processes for advanced hardware. Day to day, you'll work closely with engineering, operations, quality teams, and manufacturing partners. Decisions are driven by technical evidence, testing, and continuous improvement. You'll take ownership of manufacturing readiness, solve issues during build cycles, and help improve quality, yield, and production capability. WHAT WE'RE LOOKING FOR ESSENTIAL: * Strong experience in thermal, mechanical and/or manufacturing engineering * Experience bringing complex electromechanical products from development into high-volume production. * Strong understanding of thermal management technologies for high-power electronics, including: * Liquid cooling systems, cold plates and vapour chambers * Heat sinks and heat spreaders * Thermal interface materials (TIMs) * Mechanical retention and mounting systems * Solid understanding of thermal management principles (heat transfer, cooling solutions, TIMs, etc.) * Experience with DFM (Design for Manufacture), manufacturing processes, assembly, and tolerancing * Master’s degree in Mechanical Engineering, Thermal Engineering, Manufacturing or a related discipline DESIRABLE: * Experience with thermal and/or mechanical simulation tools (CFD / FEA) * Knowledge of PCB design and manufacturing technology * Knowledge of qualification and reliability testing of mechanical and thermal assemblies BENEFITS * Unlimited annual leave * Up to 5% matched pension * Phantom equity – share in Graphcore's success * True flexibility in how and where you work * Office spaces designed for collaboration * Free food and an on-site barista * Health cash plan * Income protection * Life assurance * Along with other benefits you can choose from (private medical insurance, dental plan etc) We welcome people from all backgrounds and experiences and are committed to building an inclusive environment where everyone can do their best work. We're an equal opportunity employer and recognise that everyone brings different strengths and perspectives. If you need any adjustments during the interview process, just let us know. We're happy to support you. JOIN THE TEAM AT GRAPHCORE Graphcore is building the compute platform for the next generation of artificial intelligence. From advanced silicon to intelligent software, our technology is designed to unlock breakthroughs in AI and bring its benefits to every industry. As part of the SoftBank Group, we're backed by one of the world's most ambitious technology investors, working alongside companies shaping the future of AI. Together, we share a bold goal: to help enable artificial superintelligence and ensure it delivers meaningful impact at a global scale. At Graphcore, you'll work with people who are pushing the boundaries of what's possible. Our teams bring together AI researchers, chip designers, software engineers and systems experts from a wide range of backgrounds. It's an environment where we take on big challenges with curiosity and focus, move quickly and decisively, take real ownership of our work, and speak up to challenge ideas, stepping up to support each other and lead through action. If you want to help bring advanced AI hardware into production at scale, we'd love to hear from you. Apply now to join Graphcore.
About the job Own the reliability strategy behind advanced AI silicon built for datacenter scale. Graphcore is expanding the hardware platforms that will power the next generation of AI compute. As Senior Semiconductor Reliability Engineer, you will lead reliability strategy across advanced silicon nodes and packaging technologies. You will shape reliability from technology selection and design enablement through bring-up, qualification and manufacturing. Your work will help complex, high-performance devices move from ambitious design into robust production. You will assess risk, guide sign-off, lead qualification and drive failure analysis across silicon, interconnect and package technologies. This is a rare role at the centre of device physics, design, packaging and manufacturing. The team and culture You will work across silicon, packaging, manufacturing and quality, connecting technical detail with product-level decisions. Work moves through direct ownership, clear evidence and fast escalation when risks need attention. Decisions are grounded in data, modelling, qualification results and open technical debate. You will be expected to speak up, challenge assumptions and turn complex findings into clear next steps. This is a role for someone who thinks beyond individual tests. You will help build stronger reliability methods and mentor others as Graphcore scales advanced AI hardware platforms. What we’re looking for · Bachelor’s or Master’s degree in Electrical Engineering, Materials Science, Physics, Mechanical Engineering, or a related field · Strong semiconductor reliability experience across silicon, BEOL, interconnect or advanced package technologies · Deep understanding of mechanisms such as EM, TDDB, BTI and HCI · Hands-on experience with HTOL, thermal cycling, thermal shock, reflow testing and JEDEC reliability standards · Ability to use X-ray and CSAM analysis to diagnose package defects and support root-cause analysis · Strong technical judgement, communication skills and ownership across foundries, OSATs, labs and internal teams While we have outlined a set of requirements, we value transferable skills and diverse experiences. If you meet most of our essential criteria, we encourage you to submit an application and showcase how your background makes you a strong candidate. Benefits · Flexible working: Balance your work and personal life with greater flexibility · Generous leave: Take time to rest, recharge and enjoy life outside of work · Retirement planning support: Up to 5% matched pension · Phantom equity: Share in Graphcore’s success · Workplace experience: Enjoy thoughtfully designed office spaces for collaboration, with free food and an on-site barista to support your day · Peace of mind protection: Income protection and life assurance to provide financial security for you and your loved ones · Flexible benefits: Tailor your benefits package with a choice of additional options, including private medical insurance and dental cover · Optional benefits: Dental cover, health cash plan, private medical insurance, cycle to work scheme, give as you earn We welcome people from all backgrounds and experiences and are committed to building an inclusive environment where everyone can do their best work. We’re an equal opportunity employer and recognise that everyone brings different strengths and perspectives. If you need any adjustments during the interview process, just let us know - we’re happy to support you. Sponsorship We offer sponsorship for this role. Join the Team at Graphcore Graphcore is one of the world’s leading innovators in Artificial Intelligence compute. It is developing hardware, software and systems infrastructure that will unlock the next generation of AI breakthroughs and power the widespread adoption of AI solutions across every industry. As part of the SoftBank Group, Graphcore is a member of an elite family of companies responsible for some of the world’s most transformative technologies. Together, they share a bold vision: to enable Artificial Super Intelligence and ensure its benefits are accessible to everyone. Graphcore’s teams are drawn from diverse backgrounds and bring a broad range of skills and perspectives. A melting pot of AI research specialists, silicon designers, software engineers and systems architects, Graphcore brings together deep expertise to solve complex problems and deliver meaningful progress in AI compute. If you want to shape the reliability foundations of advanced AI silicon at Graphcore, we’d love to hear from you. Apply now to be part of the journey.