Senior Design Engineer (Advanced Energy Hardware)

SENIOR DESIGN ENGINEER (SEMICONDUCTOR MACHINERY HARDWARE) Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits. Freeform is hiring a Senior Design Engineer focused on semiconductor hardware to sit at the intersection of advanced part design and additive manufacturing. This is a deeply technical senior engineering role responsible for rethinking how semiconductor machinery hardware is conceived, designed, and produced. Not just adapting existing parts for a new process, but fundamentally reimagining what's possible when legacy design constraints no longer apply. You will own complex design challenges end-to-end, working hands-on with some of the most precise and demanding hardware in the industry, and serve as a technical authority on where Freeform's platform unlocks performance regimes, architectures, and geometries that were previously impractical or impossible. The ideal candidate is a highly experienced mechanical engineer with deep intuition for part design, an intimate understanding of semiconductor fabrication machinery and equipment, and a track record of leading technical work on complex hardware programs. They understand semiconductor hardware at a component and systems level, can independently drive and mentor others on manufacturability, materials, tolerances, and performance tradeoffs, and are excited by the creative challenge of designing parts from first principles. The core draw of this role is the engineering itself, though this person will also serve as a senior technical voice engaging directly with some of the most sophisticated semiconductor engineering teams in the industry Responsibilities:  * Drive part design and redesign across a broad range of semiconductor machinery hardware, including:  * Wafer handling, robotic end-effectors, and vacuum-compatible armatures  * Thermal management hardware and high-precision cold plates  * Ultra-high vacuum (UHV) chambers and internal components  * Gas delivery manifolds and high-purity fluid systems  * Lithography tool structural components and precision optics mounts  * Pedestals and showerhead assemblies for deposition tools  * Develop and own deep component-level understanding of requirements, performance drivers, and system constraints within semiconductor fabrication equipment  * Lead first-principles part redesigns, identifying where additive manufacturing enables new geometries, consolidated assemblies, improved performance, or reduced cost and lead time  * Define and evaluate design concepts with expert command of materials, tolerances, thermal and structural behavior, and production considerations  * Serve as a senior technical resource - independently resolving advanced questions related to design tradeoffs, process capabilities, qualification pathways, and production scalability, and helping guide less experienced engineers  * Partner closely with internal engineering and operations teams to drive feasibility, refine concepts, and own execution outcomes  * Lead technical engagements with customer engineering teams to understand application requirements, present design solutions, and establish deep technical credibility at a senior level  * Identify, scope, and champion new application spaces where Freeform's technology can deliver step-change improvements over conventional manufacturing  * Shape Freeform's product, process, and technology roadmap through field-informed technical leadership and strategic input  Basic Qualifications:  * Bachelor's degree in mechanical engineering or closely related technical discipline  * 5+ years of experience in a hands-on engineering role within the semiconductor equipment or fabrication industry  * Demonstrated ability to lead complex hardware programs from concept through qualification and production  * Expert intuition for part design, design-for-manufacturing, and how component geometry relates to performance and producibility  * Deep systems-level understanding of semiconductor fabrication hardware and how components interact within larger assemblies  Nice to Have:  * 10+ years of experience in a hands-on engineering role within the semiconductor equipment or fabrication industry  * Experience designing or analyzing wafer handling systems, vacuum hardware, thermal management components, fluid delivery systems, or precision structural assemblies  * Familiarity with metal manufacturing processes, including additive manufacturing, casting, forging, or advanced machining  * Experience mentoring engineers and providing technical direction on hardware development programs  * Ability to clearly communicate complex technical concepts to both engineering and non-engineering stakeholders  * Strong first-principles reasoning and comfort driving decisions in ambiguous, fast-moving environments  * Strategic thinker with an instinct for where emerging technology can unlock the most value  * Team player, positive attitude, growth mindset, integrity, accountability, adaptability, entrepreneurial, driven, results-oriented and ethical  Location:  * Based in Hawthorne, our vertically integrated facility brings technology development, R&D, and production together under one roof. We operate at the center of LA’s deep tech ecosystem, surrounded by some of the most ambitious hardware innovation happening anywhere in the country.  * Our fast-paced, cross-functional environment is built on close collaboration, and as such, this role requires full-time onsite presence (five days a week), with very limited exceptions.  What We Offer:  * We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions.  * We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology.  * Benefits  * Significant stock option packages  * 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)  * Life insurance  * Traditional and Roth 401(k)  * Relocation assistance provided  * Paid vacation, sick leave, and company holidays  * Generous Paid Parental Leave and extended transition back to work for the birthing parent  * Free daily catered lunch and dinner, and fully stocked kitchenette  * Casual dress, flexible work hours, and regular catered team building events  * Compensation    * As a growing company, the salary range is intentionally wide as we determine the most appropriate package for each individual taking into consideration years of experience, educational background, and unique skills and abilities as demonstrated throughout the interview process. Our intent is to offer a salary that is commensurate for the company’s current stage of development and allows the employee to grow and develop within a role.   * In addition to the significant stock option package, the estimated salary range for this role is $150,000-$200,000. The upper end of the range is reserved for individuals who demonstrate exceptional experience, deep domain mastery, and a proven history of high performance and impact.  * Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

SENIOR PROCESS ENGINEER (ADVANCED R&D) Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits. As a Senior Process Engineer at Freeform, you will have the unique opportunity to invent novel processes for the world’s most advanced metal 3D printing systems. You will deep dive into complex, multi-physics phenomena to gain a fundamental understanding of the system and use those learnings to create a new state-of-the-art process. You will work alongside an interdisciplinary team of mechanical, software, and simulations engineers to analyze massive in-situ data sets as well as post-print material characteristics and rapidly iterate on improving the printing technology with machine learning. The ideal candidate will be comfortable working in a fast-paced R&D environment, solving very audacious problems from scratch. 3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology!  Responsibilities: * Develop a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process * Work independently to design and execute experiments, analyze data, and develop and optimize processes on a metal additive system * Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure * Generate and track quality metrics of printed customer parts such as dimensional accuracy, defect distribution, and surface roughness * Develop and implement tool qualification procedures * Collaborate with mechanical, software, and simulations engineers to analyze data and rapidly improve printing processes * Strategize continuous improvement plans to enhance system performance, reliability, and scalability Basic Qualifications: * Bachelor’s degree in material science, physics, mechanical engineering, or similar engineering discipline * 5+ years of process development experience in complex physics-based applications such as semiconductor, solar, or additive manufacturing * Experience developing Design of Experiments (DOE), statistical data analysis, and process optimization * Experience gathering and processing large data sets Nice to Have: * Master’s or PhD in material science, physics, mechanical engineering * Process development experience from cutting edge industries such as semiconductor, solar, or displays * Experience with machine learning or data science * Experience with statistical data analysis software such as R, JMP, Python, or Minitab * Experience with statistical process control and tool health monitoring * Experience operating complex equipment * Familiarity with metallurgical sample preparation such as cutting, grinding, polishing, acid etching, and optical microscopy * Familiarity with programming languages such as MATLAB or Python * Passion for developing new processes from scratch * Excellent verbal and written communication skills Location: * Based in Hawthorne, our vertically integrated facility brings technology development, R&D, and production together under one roof. We operate at the center of LA’s deep tech ecosystem, surrounded by some of the most ambitious hardware innovation happening anywhere in the country. * Our fast-paced, cross-functional environment is built on close collaboration, and as such, this role requires full-time onsite presence (five days a week), with very limited exceptions. What We Offer: * We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions. * We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology. * Benefits * Significant stock option packages * 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options) * Life insurance * Traditional and Roth 401(k) * Relocation assistance provided  * Paid vacation, sick leave, and company holidays * Generous Paid Parental Leave and extended transition back to work for the birthing parent * Free daily catered lunch and dinner, and fully stocked kitchenette * Casual dress, flexible work hours, and regular catered team building events * Compensation   * As a growing company, the salary range is intentionally wide as we determine the most appropriate package for each individual taking into consideration years of experience, educational background, and unique skills and abilities as demonstrated throughout the interview process. Our intent is to offer a salary that is commensurate for the company’s current stage of development and allows the employee to grow and develop within a role.  * In addition to the significant stock option package, the estimated salary range for this role is $140,000-$200,000. The upper end of the range is reserved for individuals who demonstrate exceptional experience, deep domain mastery, and a proven history of high performance and impact. * Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.