
The Exploration Company · Bordeaux
Here at The Exploration Company, we are developing, producing, and operating Nyx, a modular and reusable space orbital vehicle that can eventually be refuelled ...
Here at The Exploration Company, we are developing, producing, and operating Nyx, a modular and reusable space orbital vehicle
that can eventually be refuelled in orbit and that can carry cargo - and potentially humans in the longer run.
We are looking for a Composite Manufacturing Technician to join our team responsible for producing thermal protection systems
designed for demanding environments. This hands-on role based near Bordeaux in France will contribute directly to the quality and
performance of the products we deliver.
engineering, aeronautics, or an equivalent industrial field).
marine, or high-performance automotive sectors.
Position based near Bordeaux in France within an innovative and fast-growing industrial environment.
Why you should join us!
What makes us special here at The Exploration Company and why we think you will enjoy working here is:
up for the challenge?
We'd love to hear from you if you wish to be a part of our journey. Please submit your CV now for immediate consideration and we
will be in touch shortly.
The Exploration Company is an equal opportunity employer and values diversity. We do not discriminate based on race, religion,
colour, national origin, gender, sexual orientation, age, marital status or disability status. Relocation assistance is provided
for those willing to relocate including visa sponsorship where applicable.
All offers are contingent upon the successful completion of a background check, which will be subject to the country, role, and
project you applied for. By submitting your application, you acknowledge and agree that any offer of employment may be conditional
upon successful condition of this check. The Exploration Company partners with Zinc Work Limited located in the UK (Zinc), a
third-party provider, to ensure this process as efficient and transparent as possible.
If applicable, you will receive an email from Zinc upon acceptance of your offer with a link to a secure portal where you can
provide the required information to Zinc.
Here at The Exploration Company, we are developing, producing, and operating Nyx, a modular and reusable space orbital vehicle that can eventually be refuelled in orbit and that can carry cargo - and potentially humans in the longer run. We are looking for a CAD Design Engineer with a strong focus on Thermal Protection Systems (TPS) who will also actively support spacecraft structure design activities. The role covers preliminary to detailed design, with an emphasis on TPS - structure integration and overall vehicle coherence. 🛠️ KEY RESPONSIBILITIES: * Contribute to the CAD design of the Thermal Protection System (TPS) using Siemens NX, from early architectural concepts to detailed definition. * Support the CAD design and maturation of primary and secondary spacecraft structures, in close connection with TPS needs and constraints. * Define and model TPS elements and ensure their structural integration with the vehicle. * Contribute to the definition and maturation of the overall vehicle physical architecture, including aeroshape, structure, and subsystem accommodation. * Iterate and mature CAD models based on thermo-mechanical analysis loops, structural analyses, material trade-offs, and system-level constraints. * Ensure robust interfaces between TPS, structures, and subsystems (avionics, propulsion, mechanisms, etc.). * Collaborate closely with thermal and structural analysts, materials and manufacturing engineers to converge on feasible and robust design solutions. * Support material and thickness definition for both TPS and structural parts, considering thermal, mechanical, and manufacturing requirements. * Maintain configuration management of CAD models and associated data. * Contribute to mass estimation and tracking for TPS and structural elements, supported by the CAD models and system databases. * Participate in co-engineering sessions with system, aerodynamics, GNC, propulsion, avionics, and mission analysis teams to assess feasibility, margins, and integration constraints. * Define volume allocations, clearances, and interface envelopes for TPS and structural parts. * Contribute to the continuous improvement of CAD methods, design rules, and integration processes. * Produce technical drawings and documentation, and actively participate in design reviews (PDR, CDR, etc.). WHAT WE WOULD LOVE TO SEE FROM YOU QUALIFICATIONS: * Master’s degree in Mechanical Engineering, Aerospace Engineering or Manufacturing Engineering, * Minimum of 3 years of experience in CAD design for spacecraft structures, thermal protection systems, or closely related domains, * Experience with CAD software's such as Siemens NX (preferably), * Strong knowledge of aerospace vehicle design and associated challenges, * Good understanding of composite material design and manufacturing, * Fluent in English. German, French or Italian are an asset. SKILLS AND BEHAVIORS: * Strong oral and written communication skills, * Strong analysis and problem-solving skills, * Strong organising and prioritisation of tasks, * Positive and flexible attitude to get the job done, * Demonstrates behaviours consistent with The Exploration Company’s core values of Vision, Mission, Teamwork, Integrity and Excellence. Why you should join us! What makes us special here at The Exploration Company and why we think you will enjoy working here is: * We’re Agile - we make decisions fast whilst keeping our goals and systems in mind * We’re Open and Collaborative - we are transparent about risks and obstacles, so that we can cooperate to overcome them * We have a lot of Fun - we refuel our energy knowing we are democratising space. It’s a wonderful and rare opportunity, are YOU up for the challenge? We'd love to hear from you if you wish to be a part of our journey. Please submit your CV now for immediate consideration and we will be in touch shortly. The Exploration Company is an equal opportunity employer and values diversity. We do not discriminate based on race, religion, colour, national origin, gender, sexual orientation, age, marital status or disability status. Relocation assistance is provided for those willing to relocate including visa sponsorship where applicable. All offers are contingent upon the successful completion of a background check, which will be subject to the country, role, and project you applied for. By submitting your application, you acknowledge and agree that any offer of employment may be conditional upon successful condition of this check. The Exploration Company partners with Zinc Work Limited located in the UK (Zinc), a third-party provider, to ensure this process as efficient and transparent as possible. If applicable, you will receive an email from Zinc upon acceptance of your offer with a link to a secure portal where you can provide the required information to Zinc.
Overall Responsibilities: The Operations Lead oversees daily floor activities to ensure high-quality, efficient fabrication of custom fiberglass truck caps and tonneau covers. This position facilites a cross-functional team across the entire lamination, finishing, and assembly streams. The ideal candidate ensures production schedules are met, material waste is reduced, metric tracking boards are meticulously maintained, and standard operating procedures (SOPs) are closely followed. This is a high-visibility, shift-based floor role reporting directly to the Director of Operations. Key Responsibilities Production Flow & Execution * Coordinate Schedules: Execute and distribute daily production targets based on order volume and backlog metrics. * Oversee Key Workstations: Manage workflow across gel coat application, open/closed mold lamination, pull/cut/grind, and hardware assembly. * Resolve Bottlenecks: Move personnel dynamically to balance mold cure times with assembly line pacing. * Monitor Material Usage: Control the daily consumption of raw materials, glass fiber, resins, and catalyst compounds. Quality Control & Environmental Compliance * Perform Spot-Checks: Inspect gel finishes, structural thicknesses, and perimeter edges for delamination or pinholes. * Enforce 5S Systems: Keep lamination bays, tool rooms, chopping guns, and curing areas organized and clean. * Manage Hazardous Waste: Supervise drum labeling, hazardous fluid movement, acetone recycling, and regulatory manifest logging. * Troubleshoot Defects: Correct resin-to-catalyst ratios immediately when temperature or humidity impacts chemical reactions. Metric Board & KPI Management * Update Hourly Logs: Track output against target goals manually or digitally on visual boards every hour. * Lead Shift Huddles: Gather the team around the visual tracking board for daily 5-minute kickoff meetings. * Visualize Quality Spikes: Chart rejection rates for gel coat defects or lamination air pockets to highlight trends. * Log Safety Milestones: Post updated counts of consecutive days without a recordable shop accident or near-miss. * Highlight Material Scrap: Display weekly fiberglass fabric and resin waste percentages clearly for the crew. * Track Schedule Attainment: Monitor completed truck cap counts versus the daily customer shipping manifest. * Communicate Root Causes: Document why goals were missed directly on the board using red/green color tracking. Team Leadership & Safety * Direct & Train Workers: Mentor a workforce spanning temporary floor hands to highly skilled gel-gun technicians. * Enforce PPE Compliance: Mandate strict use of respirators, protective Tyvek suits, hearing protection, and safety glasses. * Track Attendance & Performance: Handle shift huddles, log hours, and report disciplinary needs to Human Resources. * Investigate Incidents: Report near-misses and execute immediate corrective actions for shop floor hazards. Qualifications * Experience: 3+ years of hands-on experience in a fast-paced plant manufacturing environment. * Industry Knowledge: Deep familiarity with open-mold fiberglass lamination, composite manufacturing, or automotive body manufacturing. * Chemical Literacy: Core understanding of exothermic chemical reactions, catalyst ratios (MEKP), resins, and gel coatings. * Physical Demands: Ability to work on your feet in a loud, temperature-variable environment and lift up to 50 lbs. * Education: High school diploma or GED equivalent; technical certificates in composites or Lean manufacturing are highly valued. #LI-DNI